Description of Individual Course Units
Course Unit CodeCourse Unit TitleType of Course UnitYear of StudySemesterNumber of ECTS Credits
9103065542004Tool Design IIElective128
Level of Course Unit
Second Cycle
Objectives of the Course
The aim of this course is to introduce the cutting tool desing and chip formation fundamentals
Name of Lecturer(s)
Doç. Dr. Ibrahim Etem SAKLAKOGLU
Learning Outcomes
1Understand the basics of chip formation
2Understand the basics of machinability
3Understand the basics of tool wear
4Understand the basics of tool life
5Understand the basics of tool selection
Mode of Delivery
Face to Face
Prerequisites and co-requisities
None
Recommended Optional Programme Components
None
Course Contents
Chip formation, machinability, tool life and tool selection
Weekly Detailed Course Contents
WeekTheoreticalPracticeLaboratory
1Chip formation Fundamentals and chip formation mechnics
2Chip geometries and influencing factors
3Power and Energy Relationships in Machining
4Cutting Temperatures
5Tolerances in Machining
6Surface Finish in Machining
7Wear mechanisms of tool
8Tool life
9Introduction to Machinability
10Machinability of metals
11Evaluation of machinability
12Mid Term
13Mounting medhods of cutting tools
14Applications of Cutting Tool selection
15Applications of Cutting Tool selection
16Final
Recommended or Required Reading
• Metal Machining, Theory and Applications, T.H.C Childs, K.Maekawa, T.Obikawa, Y.Yamane • Modern Talaşlı İmalatın Esasları, Cemal Çakır, Nobel Yayın • Kalpakjian,S., Schimid, S., 2001. “Manufacturing Engin. & Technology”. Prentice Hall, 4 Th. Edi. • DeGarmo, E.P., Black, J.T., Kohser, R.A., 1997. “Materials and Processes in Manufacturing”, Prentice-Hall, 8 Th. Edition, ISBN: 0-13-261371-9 • Groover, M.P., 1996. Fundamentals of modern manufacturing: Processes and Systems, Prentice Hall. Bhushan, B., Gupta, B.K., “Handbook of Tribology-Materials, Coatings and Surface Treatments“ McGraw-Hill, INC. • Talaş Kaldırma Prensipleri 1-2 , Yusuf Şahin, Nobel Yayın
Planned Learning Activities and Teaching Methods
Assessment Methods and Criteria
Term (or Year) Learning ActivitiesQuantityWeight
SUM0
End Of Term (or Year) Learning ActivitiesQuantityWeight
SUM0
SUM0
Language of Instruction
Turkish
Work Placement(s)
None
Workload Calculation
ActivitiesNumberTime (hours)Total Work Load (hours)
Midterm Examination122
Final Examination122
Attending Lectures14456
Self Study148112
Individual Study for Mid term Examination12020
Individual Study for Final Examination13535
TOTAL WORKLOAD (hours)227
Contribution of Learning Outcomes to Programme Outcomes
PO
1
PO
2
PO
3
PO
4
PO
5
PO
6
PO
7
PO
8
PO
9
PO
10
PO
11
PO
12
PO
13
PO
14
LO1              
LO2              
LO3              
LO4              
LO5              
* Contribution Level : 1 Very low 2 Low 3 Medium 4 High 5 Very High
 
Ege University, Bornova - İzmir / TURKEY • Phone: +90 232 311 10 10 • e-mail: intrec@mail.ege.edu.tr