Description of Individual Course Units
Course Unit CodeCourse Unit TitleType of Course UnitYear of StudySemesterNumber of ECTS Credits
9103065592004Tool Design IElective118
Level of Course Unit
Second Cycle
Objectives of the Course
The aim of this course is to introduce the cutting tool desing and chip formation fundamentals
Name of Lecturer(s)
Ibrahim Etem SAKLAKOGLU
Learning Outcomes
1Understand the basics of cutting tool design.
2Understand the basics of cutting tool materials
3Understand the basics of coatings and applications
4Understand the basics of tool geometry and effects of tool geometry
5Understand the basics of chip formation
6Understand the basics of chip formation mechanics
7Understand the basics of chip formation theories
Mode of Delivery
Face to Face
Prerequisites and co-requisities
None
Recommended Optional Programme Components
None
Course Contents
Cutting tool design, cutting tool materials, tool geometry, chip formation
Weekly Detailed Course Contents
WeekTheoreticalPracticeLaboratory
1Materials technology
2Mechanical behavior of materials
3Overview of machining technology
4Cutting tool production, Powder Metallurgy
5Tool materials
6Coatings applied to cutting tools
7Coatings applied to cutting tools
8Coatings applied to cutting tools
9Effects of tool geometry on the cutting
10Chip breakers
11Mid Term
12Chip formation fundamentals
13Chip formation mechnics
14Force relationships in metal cutting
15Chip formation theories
16Final
Recommended or Required Reading
• Metal Machining, Theory and Applications, T.H.C Childs, K.Maekawa, T.Obikawa, Y.Yamane • Modern Talaşlı İmalatın Esasları, Cemal Çakır, Nobel Yayın • Kalpakjian,S., Schimid, S., 2001. “Manufacturing Engin. & Technology”. Prentice Hall, 4 Th. Edi. • DeGarmo, E.P., Black, J.T., Kohser, R.A., 1997. “Materials and Processes in Manufacturing”, Prentice-Hall, 8 Th. Edition, ISBN: 0-13-261371-9 • Groover, M.P., 1996. Fundamentals of modern manufacturing: Processes and Systems, Prentice Hall. Bhushan, B., Gupta, B.K., “Handbook of Tribology-Materials, Coatings and Surface Treatments“ McGraw-Hill, INC. • Talaş Kaldırma Prensipleri 1-2 , Yusuf Şahin, Nobel Yayın
Planned Learning Activities and Teaching Methods
Assessment Methods and Criteria
Term (or Year) Learning ActivitiesQuantityWeight
SUM0
End Of Term (or Year) Learning ActivitiesQuantityWeight
SUM0
SUM0
Language of Instruction
Turkish
Work Placement(s)
None
Workload Calculation
ActivitiesNumberTime (hours)Total Work Load (hours)
Attending Lectures14456
Self Study149126
Individual Study for Mid term Examination12020
Individual Study for Final Examination13535
TOTAL WORKLOAD (hours)237
Contribution of Learning Outcomes to Programme Outcomes
PO
1
PO
2
PO
3
PO
4
PO
5
PO
6
PO
7
PO
8
PO
9
PO
10
PO
11
PO
12
PO
13
PO
14
LO1              
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LO4              
LO5              
LO6              
LO7              
* Contribution Level : 1 Very low 2 Low 3 Medium 4 High 5 Very High
 
Ege University, Bornova - İzmir / TURKEY • Phone: +90 232 311 10 10 • e-mail: intrec@mail.ege.edu.tr